Pilot Door Window: Part 2
TLDR
- Finished the pilot side door window
Details
Fine tuning the window fitting and sanding
Spent a few hours today to fine tune the fitting of the pilot side door window. It’s a tedious work, just a lot of putting the window on the juggle, measure and mark, then sand.
I bought a 2” flap wheel for my die grinder. The original purpose was to use it for final sanding. But it’s surprisingly good to remove large chunk of material too. So I ended up using the flap wheel for almost all the trimming work.
Protecting glass and canopy
After fitting, I thoroughly cleaned the canopy juggle and the window, and tape around the corners as carefully as I could.
Activate & Prime
Applied Sika 205, 209D to prime the parts.
Glue on
Applied the Sika 295 onto the juggle and used a squeegee to flat the bead.
… Finally clamped everything together.
Waited overnight and removed some clamps to fill the gap between window and canopy.
